High-strength steels
FERVEO HTS 960 MIG
solid wireCatalogue only
AWS class
ER 120S-G
EN ISO class
G 89 4 M Mn4Ni2,5CrMo
Tensile strength (Rm)
940–1180 MPa
Classification
| AWS class | ER 120S-G |
|---|---|
| EN ISO class | G 89 4 M Mn4Ni2,5CrMo |
Purpose
- Mn-Ni-Cr-Mo MIG/MAG wire for very-high-strength steel intended for subsequent drawing (AWS ER 120S-G, EN ISO G 89 4 M Mn4Ni2,5CrMo), the nominal top step of the FERVEO HTS solid-wire range.
Why it works
Higher nickel and chromium content than FERVEO HTS 890 MIG, within the same Mn-Ni-Cr-Mo family, for the very-high-strength drawn-steel range (Weldox 960D and equivalents).
Fields of application
- Very-high-strength steel intended for subsequent drawing (Weldox 960D and equivalents).
Chemical composition
| Element | Typical, % |
|---|---|
| C | 0.12 |
| Cr | 0.45 |
| Mn | 1.9 |
| Mo | 0.55 |
| Ni | 2.3 |
| Si | 0.8 |
Mechanical properties
| Tensile strength (Rm) | 940–1180 MPa |
|---|---|
| Yield strength (Rp0.2) | 890 MPa |
| Elongation (A5) | 15 % |
| Impact energy (KV) | 47 J |
Process
| Polarity | DC+ |
|---|---|
| Shielding gas | M2 |
Sizes and part numbers
| Ø | Request |
|---|---|
| 0.8 mm | |
| 1 mm | |
| 1.2 mm | |
| 1.6 mm |
Supply programme
spools D100 / D200 / K200 / K300
Cross-reference
| Replaces MG 192 (Magmaweld) | Direct replacement |
| Replaces CARBOFIL 2NiMoCr (Oerlikon) | Direct replacement |
| Replaces CARBOFIL 3NiMoCr (Oerlikon) | Direct replacement |
Equivalence refers to the classification (AWS / EN ISO), not to product identity. In applications with a qualified procedure (WPS), validate the substitution before use.
Base metals
1.8941
Advantages
- AWS ER 120S-G classification — the highest in the FERVEO HTS solid-wire range.
Limitations
- The current database record shows mechanical properties identical to FERVEO HTS 890 MIG, despite the distinct product designation — pending verification against the manufacturer's catalog (Dratec Handbuch) before quoting specific yield- or tensile-strength figures; no unconfirmed values are asserted here.
Notes
- DB-fix TODO: FERVEO HTS 960 MIG's mechanicalProps exactly duplicates FERVEO HTS 890 MIG's in ferveo_dratec_db.json, despite sourceApplicationText explicitly naming "Weldox 960D" — likely a mis-copied row from the Dratec Handbuch parser. Verify against the source PDF (not available in this workspace) before correcting.